Magnetics

A transformer’s function is to change the entry current/voltage level to another level while keeping the same power.

Electrical Functions

• Voltage transformation : V1 → V2 
• Isolation
• Measurement

Example : 

SMPS Transformers : Flyback, Forward, Push Pull, Half Bridge, Full Bridge, Dual Active Bridge, LLC transformers.
Pulse Transformers

• Gate Drive Transformers

• Data Bus 1553

   

Current  Transformers

Multi Pulse Transformer for “400Hz” Power Supply 
50/60 Hz Transformer for Niche Markets
 

An Inductor is nothing else but a wound coil, which smoothes the current flow or stores the electrical energy.

Functions : 

• Circuit protections against high current peaks (Surge Coil) 
• Smoothing the current flow : Filtering and noise cancellation 
• Energy transfer in converters 
• Impedance adaptation in LLC 

Type of inductors from our range :

• Filtering Chokes (Mainly Power) 
• Differential Mode Choke   
• Power Factor Correction (PFC)
• Interphase Inductor for “400Hz” Power Supply
• Common Mode Choke (CMC) for EMC
   

Yes, Exxelia's magnetic components are designed and manufactured to meet or exceed industry standards and certifications, including RoHS, REACH, and MIL-STD.

• High Power Applications: Essential for electric & hybrid vehicles (airplane, EVTOL, buses, heavy vehicles, off-road), energy storage systems and Smart Grid distribution networks.
• High Efficiency: Maximizes energy performance and reduces losses.
• High Frequency Operation: More compact and lighter designs for easy integration.
• Compatibility with SiC and GaN: Take advantage of the latest generation semiconductors for optimal performance.
• Bidirectional Transfer: Essential for modern systems requiring reversible power transfers.
• Reduced EMI: Improved electromagnetic compatibility for reliable operation.

• Miniaturization: Design smaller systems without sacrificing performance.
• Thermal and loss management: Reduce losses and thus thermal to improve sustainability and efficiency.
• Balancing Effectiveness and Cost: Finding cost-effective solutions while maximizing efficiency.
• Guaranteeing an integrated component (choke + transformer), whatever the inductance value! : More compact + Better EMC performance.
• Components with optimal performance: Efficiency >99% even at high frequency.
• Products with controlled costs: Guaranteeing simpler integration favoring optimized system costs.
• Offering better thermal management: Components designed to manage and dissipate heat efficiently.

Exxelia is certified EN 9100, a quality standard specific to the aerospace, space, and defense sectors. Our facilities are also ISO 9001 certified (quality management), and some are certified ISO 13485 for medical devices. Other industry-specific standards, such as NADCAP or AQAP, may also apply depending on the products and markets.

The EN 9100 standard ensures a rigorous quality management system tailored to the critical requirements of the aerospace, space, and defense industries. It is required by major OEMs such as Airbus, Safran, Thales, or CNES. This certification guarantees product traceability, risk management, and compliance with international standards.

Yes, some of our facilities are ISO 13485 certified, the quality standard for medical devices. This certification enables Exxelia to design and manufacture components (such as coils, sensors, or capacitors) used in high-reliability medical equipment, including MRI scanners, ventilators, and imaging systems.

The railway industry demands durability, reliability, and long service life. While a dedicated certification like EN 9100 is not required, Exxelia applies IRIS standards and complies with IEC/EN regulations specific to railway applications. Our quality processes ensure component compliance for trains, metros, and tramways, including fire safety and electromagnetic compatibility.

Yes. Exxelia meets defense industry requirements through its EN 9100 certification and compliance with military standards (MIL-STD, STANAG). Our components are qualified for critical applications such as RF systems, embedded electronics, guided munitions, or radar systems. Some products are also subject to customer-specific qualification procedures.

The "Thermal Optimization" initiative aims to design the smallest possible high-reliability components for a specified power rating by incorporating the correct design margin. The main benefits include a better understanding and control of the operating temperature of our magnetic components, leading to size and weight reductions of up to 30%, and optimized thermal dissipation.

This initiative focuses on designing a control system that mitigates partial discharge inception. The goal is to create the smallest, highly reliable component for specified high operating voltages. The key benefit is achieving long-term reliability at high voltage with no partial discharge.

Yes. Exxelia SVM serves high-reliability markets such as defence, medical, EV, and communications, ensuring compliance with strict safety and regulatory standards.

Exxelia SVM designs high-frequency transformers operating up to 100 kHz and 500 kW. Custom units are also available, such as dry-type transformers (30 kVA at ~30 kHz, up to 50 kV DC) and high-voltage models (80 kVA, 20 kHz, ±25 kV outputs).

Exxelia SVM is a company within the Exxelia Group with over 35 years of experience in the design, development, and manufacturing of coils and transformers, for both high-frequency and low-frequency applications. This extensive expertise allows Exxelia SVM to offer reliable technical solutions tailored to a wide range of demanding and often critical requirements.

For more than 12 years, Exxelia SVM has also specialized in the design and production of busbars with a variety of technologies and finishes, including:

• epoxy powder coating,

• PVC coating,

• laminated busbars,

• flexible busbars,

• resin-cast busbars,

• and surface finishes such as nickel plating, gold plating, silver plating, brazing, and tin plating.

These busbars are used in demanding environments, particularly in the healthcare and automotive industries, where high quality, reliability, and performance are essential.

Exxelia SVM’s mission is to address the complex and critical needs of design and manufacturing engineers in the electronics and electrical industries. The company supports its customers from design to mass production, offering full technical support to turn design concepts into manufacturable products.

With its long-standing experience in the design of transformers, inductors, and various electromagnetic components, Exxelia SVM continuously improves product quality. This know-how also enables productivity gains without compromising quality, ensuring consistent performance and competitive pricing for its customers.

Exxelia SVM is also characterized by strong vertical integration, which provides a high degree of flexibility and self-sufficiency in its manufacturing processes. This integration includes:

• the design of bobbins,

• the design and fabrication of injection molds,

• the manufacture of bobbins using both thermoset (phenolic) and thermoplastic materials, from standard to high-performance grades,

• an in-house tool room for precision machining of plastics and metals to meet exacting specifications, especially for rigid mounting systems,

• the design and production of customized packaging materials to meet specific transportation needs, whether by road, air, or sea.

With a monthly production capacity exceeding 10 million parts, Exxelia SVM is one of the largest manufacturers of coils and transformers in India, serving low-, mid-, and high-volume production demands.

Exxelia SVM’s components are used across a variety of sectors, including:

• power supply,

• lighting,

• medical electronics,

• electric vehicles,

• automotive,

• communications,

• and many other industrial electronic applications.

Exxelia SVM serves international customers in the United States, Israel, France, China, and India, demonstrating its ability to meet global technical, regulatory, and logistical standards across a wide range of industries.

Exxelia SVM provides a wide portfolio of magnetics components, including high-frequency transformers, SMPS transformers, linear power transformers, inductors & chokes, reactors, current transformers, and custom magnetics—covering both high- and low-frequency applications.

Exxelia SVM develops SMPS transformers in multiple topologies (flyback, push–pull, forward converter, gate drive, pulse), supporting up to 500 kHz. They cover various core geometries (EE, EFD, ETD, PQ, RM, ER, Pot, Toroid…) with conductors such as enameled copper, triple-insulated wires, Litz, and twisted wires.

Exxelia SVM offers linear isolation transformers with high efficiency that comply with IEC and UL safety standards, e.g., a 3 kVA isolation transformer at 230 V / 50 Hz.

Exxelia SVM designs inductors and chokes to block high-frequency ripple currents. Examples include filter inductors (5 mH, 15 A rms at 40 kHz; 10 mH, 10 A; dimensions specified). They also provide LCL filter inductors using rectangular Litz wire rated for high current (e.g., 100 µH, 360 A continuous, 510 A peak, 50 Hz–3.5 kHz).

Exxelia SVM reactors improve system performance by eliminating unwanted harmonics in equipment with non-linear loads.

Exxelia SVM provides Hall-effect current transformers for high-speed AC and DC measurement up to 50 kHz.

Exxelia SVM develops fully custom magnetics, offering in-house tooling, MATLAB/FEMM modelling, special core designs, Litz wire constructions up to 350 A, and complete solutions from prototype to packaging.

Exxelia SVM PRIVATE LIMITED is committed to satisfy its interested parties by providing quality products and on time delivery meeting customers’ and statutory and regulatory requirements. This could be achieved by involving all in the organization and continually improve the effectiveness of Quality Management Systems.

And Exxelia SVM is committed to protect, conserve and enhance aspects of the environment over which we have control or can influence.

These will be achieved through commitment on

• Strive to minimize waste and conservation through pollution prevention.
  Continually improve the effectiveness of Environmental Management System
• Meeting the compliance with Applicable Legal and Other Requirements.
• Conservation of resources like Oil, Water, Electrical energy, Packing material etc
• Instilling awareness to the employees for maintaining a pollution free environment
• Maintain open communication with public and other interested parties regarding Environment, Health and Safety.

Exxelia SVM is an ISO 9001:2015, ISO 14001:2015 Certified Organization and we comply with all Statutory Laws and Regulations.

Our Quality and Production Engineers are certified as per IPC-WHMA-A-620C (Requirements and Acceptance for Cable and Wire Harness Assemblies), IPC J-STD-001 (Requirements for Soldered Electronic Assemblies) & IPC-A-610 (Acceptability of Electronic Assemblies), IPC-A-600 (Acceptability of Printed Boards)

Exxelia SVM products are recognized under UL Insulation Systems
UL File No: E251904

• Class 130 (B) coil and transformer insulation systems designated CIS.04, SIS-130
• Class 155 (F) electrical insulation systems designated SIS-155- 1

Compliance to Safety and Regulatory Standards

• IEC 60601-1, UL 60601, ES 60601-1:2005
• IEC 61558-2- 13, IEC 61558-2- 4
• UL 5085-1, UL5085-2

Reliability Standards
IEC62211 Level B (Vibration test, Drop test, Humidity test, Solder-ability test, Temperature cycle test, Continuous Vibration test)

ROHS, REACH and Packaging Regulations.

Exxelia SVM is the registered member in BOMcheck for Regulatory Compliance Declarations.

The Team at Exxelia SVM works closely with our Customers and Suppliers to establish the highest Quality Standards.